Tag Archives: planetary reducer motor

China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor agricultural gearbox games

Product Description

Product Description

      HS series: High efficiency, Low nosie
     *Size,speed ratio and performance are recommended and customized

 Core Feature

Structural feature

      Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, the front and back tapered roller bearing large span distribution and the whole box, forming a super integrated structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.

      Gear ring of reducer adopts integral structure design.

      Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.

Gear characteristics

      Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.

Application characteristics

      Long span tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. High precision applications, frequent start-stop and load changes are

 

Installation Instructions

Application: Motor, Electric Cars, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   agricultural gearbox games	China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   agricultural gearbox games
editor by CX 2023-06-02

China HPS High Precision NEMA23 60mm Round Square Servo Gear Reducer Speed Reduction Planetary Gearbox for Servo Stepper Motor agricultural gearbox repairs

Item Description

Merchandise Description

 

The reducer is typically utilised for lower-pace and higher-torque transmission tools. The motor, inner combustion motor or other higher-pace operating electrical power is employed to accomplish the objective of deceleration by meshing with the large equipment on the output shaft by way of a equipment with a modest number of tooth on the enter shaft of the reducer. The reducer will also have many pairs of gears with the exact same basic principle to achieve the perfect reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
 

 

SPECIFICATIONS Phase RATIO RATED TORQUE (N.m)
 Planetry Gearbox L1 4 25
5 28
7 20
10 10
L2 sixteen 30
20 30
25 32
28 30
35 30
40 25
fifty 25
70 20
Adapted motor Stepper Motor/ Servo Motor
Rated Input Velocity (rpm) 3000/min
Max Enter Velocity (rpm) 6000/min
Backlash L1 ≤5-10 Arcmin
L2 ≤10-fifteen Arcmin
Fault stop torque(N.m) 2 moments of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.seventy five-3.five
L2 0.95-4.five
IP 54
Installation approach Any installation strategy

 

 

Creation Assortment

 

forty two Collection Planetary Gearbox

Backlash: 10-fifteen arcmin

Ratio Choice:

L1: 4,5,7,ten,

L2: twelve,sixteen,twenty,25,28,35,forty,50,70

Body Dimension: 42mm Input Flange

Equipment Arrangement: Planetary Straight Enamel

60 Collection Planetary Gearbox

Backlash: ten-15 arcmin

Ratio Selection:
L1: 4,5,7,10,
L2: sixteen,20,twenty five,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Equipment Arrangement: Planetary Straight Teeth

90 Series Planetary Gearbox

Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,twenty,25,28,35,forty,fifty,70
Frame Dimension: 90mm Input Flange
Equipment Arrangement: Planetary Straight Teeth

Powder Metallic Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: 16,20,25,28,35,forty,50,70
Frame Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth

Proper Angle Series Planetary Gearbox

Backlash: ten-15 arcmin
Ratio Variety:
L1: 4,5,7,10,

L2: 16,twenty,twenty five,28,35,forty,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Enamel

 

Software Area

Automated Arms

 

Assembly Line

 

3D-Printer

 

Health care -Tools

 

CNC Machine

 

Tapping Device

 

Other Automation Units

 

Why Select Us

 

ZheJiang Higher Precision Gear Transmission Co., Ltd

 

 

 

Firm
 

 

ZheJiang Substantial Precision Gear Transmission Co., Ltd found in HangZhou city, ZheJiang Province, China. It is a major firm devoted in precision transmission parts and technique research, manufacture and income, a variety of collection of products are created in its 5000 square meters workshop, the precision planetary gearbox and equipment motor are produced especially for photo voltaic power industry and have served many big-scale photo voltaic initiatives worldwidely. 

The investigation team has much more than 15 a long time experiences in this field, who can make sure a punctual and effective support to meet up with customer’s specific wants. It has pasted the ISO9001 quality administration technique and CE, merchandise have been exported to plenty of nations with a broad variety software in AGV, smart robot, logistic, industrial automation, photo voltaic energy, vessel, packaging and textile and so forth.Regularly, our goal is to promote the software of photo voltaic electricity industry in the world, and we feel it offers clean and sustainable energy for humanity to much better shield our atmosphere.

WORKSHOP

CERTIFICATIONS

FAQ

 

Q:Which regions are your items mainly utilized in?

A:At existing, we have 2 principal merchandise: precision planetary equipment reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilized in automation fields, this kind of as health-related products, 3D printers, door openers, tapping machines, CNC lathes and a sequence of automation tools. In addition, our photo voltaic geared motors are used in photovoltaic power generation tasks, which are largely combined with rotary drives to travel solar panels to monitor daylight.
Q : How to choose the suited planetary gearbox?
A :1st of all, we need to have you to be CZPT to offer relevant parameters. If you have a motor drawing, it will enable us recommend a suited gearbox for you more rapidly. If not, we hope you can provide the pursuing motor parameters: output pace, output torque, voltage, recent, IP, noise, running circumstances, motor measurement and energy, and so forth.
Q : What is the price tag ?
A : The primary identifying factor for the value of each and every product is the order volume. You can converse with us and allow us recognize each other. I imagine that our rates, merchandise high quality and our solutions can certainly make you happy.

Q : Do you provide tailored provider?

A: Of course, we give customized companies. You only need to put ahead your wants, and we will do our ideal to give you with a program, make programs, and try out our ideal to meet your demands.

 

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
 Planetry Gearbox L1 4 25
5 28
7 20
10 10
L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor Stepper Motor/ Servo Motor
Rated Input Speed (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤5-10 Arcmin
L2 ≤10-15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.75-3.5
L2 0.95-4.5
IP 54
Installation method Any installation method
Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
 Planetry Gearbox L1 4 25
5 28
7 20
10 10
L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor Stepper Motor/ Servo Motor
Rated Input Speed (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤5-10 Arcmin
L2 ≤10-15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.75-3.5
L2 0.95-4.5
IP 54
Installation method Any installation method

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
agriculturalparts

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China HPS High Precision NEMA23 60mm Round Square Servo Gear Reducer Speed Reduction Planetary Gearbox for Servo Stepper Motor     agricultural gearbox repairs		China HPS High Precision NEMA23 60mm Round Square Servo Gear Reducer Speed Reduction Planetary Gearbox for Servo Stepper Motor     agricultural gearbox repairs
editor by czh 2022-12-25

China 42mm Flange NEMA17 Stepper Motor High Precision Speed Reducer Low Backlash Spur Gear Planetary Gearbox with Hot selling

Product Description

Product Description

 

HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world. 
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents,  which makes CZPT the most trustable and reliable manufacturer.

 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF42-L1 Planetry Gearbox L1 4 9
5 9
7 5
10 5
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L1 ≤10 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Production & Test Equipments

Exhibition

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.

Certificates

Successful Projects

Packaging & Shipping

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be CZPT to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put forward your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

 

US $20-30
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial

###

Samples:
US$ 40/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF42-L1 Planetry Gearbox L1 4 9
5 9
7 5
10 5
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L1 ≤10 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method
US $20-30
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial

###

Samples:
US$ 40/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF42-L1 Planetry Gearbox L1 4 9
5 9
7 5
10 5
Adapted motor ∅5-10/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L1 ≤10 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China 42mm Flange NEMA17 Stepper Motor High Precision Speed Reducer Low Backlash Spur Gear Planetary Gearbox     with Hot selling		China 42mm Flange NEMA17 Stepper Motor High Precision Speed Reducer Low Backlash Spur Gear Planetary Gearbox     with Hot selling
editor by czh 2022-11-25

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In this way, our merchandise have ongoing to obtain market place acceptance and clients gratification over the past few a long time. Services & Quality controlWe supply comprehensive drawings and offer whenever required. Our company pays specific attention to customers’ wants, listening to the certain specifications of each and every consumer and guaranteeing total pleasure.

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 EPTT with ac motor

Cycloidal EPTT adopts meshing cycloid pin EPT, planetary EPTT basic principle, so usually also known as planetary cycloid EPTT. Planetary cycloidal EPTT can be broadly used in petroleum, environmental safety, chemical, cement, transportation, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, building, EPTT technology and other EPTT.
As a EPT or reduction EPT, the EPTT is divided into horizontal, vertical, biaXiHu (West EPT) Dis.al and straigEPTT league assembly way,and many others. Its EPT steady structure can change regular cylindrical EPT EPTT and worm EPT EPTT in numerous situations. Consequently, planetary cycloid EPT EPTT is extensively utilised in various EPTT and fields, and is EPTTly welcomed by the bulk of users.

XWD/BWY cycloid EPTT motor particulars:

B sequence:

BW basedoard horizontal set up double axes sort

BL flange vertical put in double axes variety

BWY basedoard horizontal installed motor direct-relationship type

BLY flange vertical put in motor direct-relationship variety

X sequence:

XW basedoard horizontal set up double axes variety

XL flange vertical set up double axes kind

XWD basedoard horizontal installed motor direct-relationship type

XLD flange vertical mounted motor immediate-connection sort

FAQ
1, Q:what is your MOQ for ac EPEPT ?
A: 1pc is okay for each and every variety electric powered EPT box motor

2, Q: What about your warranty for your induction pace EPEPT ?
A: a single calendar year ,but apart from guy-created destroyed

3, Q: which payment way you can acknowledge ?
A: TT, western union .

4, Q: how about your payment way ?
A: one hundred%payment in EPTd less $5000 ,thirty% payment in EPTd payment , 70% payment prior to sending more than $5000.

five, Q: how about your EPTT of pace reduction motor ?
A: plywood case ,if dimensions is small ,we will pack with pallet for less one container

6, Q: What details should be presented, if I get electrical helical EPTed motor from you ?
A: rated EPTT, ratio or output velocity,kind ,voltage , mounting way , amount , if much more is EPT ,

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In the meantime, our merchandise are made according to large top quality requirements, and complying with the intercontinental innovative regular conditions. we provide 1-stop remedy for the obtain of mechanical electrical power transmission merchandise in China. We examine every piece of bearing by ourselves just before shipping and delivery. We are a manufacturing unit EPTTized in steel components EPT amp metal EPTT EPTed motor by way of powEPTTmetallurgy approach .We companies with ODM/OEM EPTT style and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment , EPTmotors manufacture.
A planetary EPTT is a EPTT with the input shaft and output shaft aligned it provides large torque EPTT with excellent stiffness and minimal sounds , in a more compact foot print than other EPTT types . It can supply a good deal of speed reduction and torque in a modest deal with the set aXiHu (West EPT) Dis.s .
A planetary EPT set is created up of 3 sorts of EPTs , a EPTTEPT , earth EPTs and a ring EPT . The EPTTEPT at high pace is situated at the cEPTTr of the EPTs , and transmits torque to the earth EPTs which are typically mounted on the moveable provider .The planet EPTs all around the central aXiHu (West EPT) Dis.s rotation ,mesh with the EPTTEPT and an outer ring EPT . As all the planet carriers turns , it delivers minimal-velocity, substantial-torque output .
Description:
Item Identify : 16mm Small sintering lower pace substantial torque EPTed motor / Velocity EPTT / EPTT reductor
EPTT Sort: Planetary
EPT: Steel
EPT Ratio : 5:1 , 10:one , twenty:one , twenty five:1 , thirty:1 , forty:1 , fifty:1 , sixty:one ,70:1 #8230100:one… optional
EPTT diameter : 8mm ,10mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm , 38mm , 42mm ……
3V , 6V ,12V ,24V available .

Planetary EPTT advantages:

  1. Gives high torque at gradual speeds .
  2. The shafts are created up of hardened and tempered alloy metal .
  3. EPTT EPTs ,world EPTs and ring EPTs are created of powEPTTmetallurgy and sintering steel .
  4. Reduced noise amounts.
  5. Great high quality EPTTr roller bearings for input and output shafts .
  6. EPT performance .
  7. Increased repeatability . Its Its higher pace radial and aXiHu (West EPT) Dis.al load delivers trustworthiness and robustness, minimizing the misalignment of the EPT. In addition, uniform EPTT and lower vibrations at different masses provide a excellent repeatability.
  8. Ideal precision: Most rotating angular steadiness enhances the precision and reliability of the movement.
  9. Decrease sound amount simply because there is much more surface make contact with. Rolling is much softer and jumps are almost noneXiHu (West EPT) Dis.stent.
  10. Higher toughness: Because of to its torsional rigidity and EPT rolling. To boost this feature, your bearings aid decrease the losses that would happen by rubbing the shaft on the box straight. Therefore, increased performance of the EPT and a a lot smoother procedure is accomplished.
  11. Improved torque EPTT: With far more teeth in speak to, the mechanism is able to transmit and withstand more torque. In addition, it does it in a far more uniform way.
  12. Really good stages of performance: Planetary EPTTs supply greater efficiency and thanks to its design and style and interior layout losses are minimized in the course of their work. In fact, nowadays, this variety of EPT mechanisms are those that supply higher effectiveness.
  13. MaXiHu (West EPT) Dis.mum versaEPTTty: Its system is contained in a cylindrical EPTT, which can be mounted in virtually any space.

PM method for custom made metal planetary EPTT , EPTed motors .
The P/M method is an cost-effective, environmentally clear, higher creation technique for making areas exactly to or near to closing proportions. With little or no machining operations required.
At existing, components with a complex condition, tight-dimensional tolerances, controlled density and homes can be created by powEPTTmetallurgy strategies. A technological approach of powEPTTmetallurgy guarantees high fleXiHu (West EPT) Dis.bility in the selection of physiochemical qualities and other needs, incXiHu (West EPT) Dis.Hu (West EPT) Dis.:

  1. Manufacturing of structural elements with sophisticated styles .
  2. EPTTled porosity .
  3. EPT mechanical energy and resistance to vibrations .
  4. EPTTled houses.
  5. EPT mechanical power and resistance to vibrations.
  6. EPT manufacturing precision and great floor top quality
  7. Big amount of manufacturing collection .
  8. Excellent tolerances .
  9. Working constant, Reduced sound

Personalized EPTed motors , world EPTs , metal EPTT

Workshop

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High motor 1 hp single phase price made in China – replacement parts – in Mesa United States Torque P Series Planetary Gear Reducer with top quality

High motor 1 hp single phase price  made in China - substitution parts -  in Mesa United States  Torque P Series Planetary Equipment Reducer with leading top quality

We – EPG Group the most significant worm gearbox, couplings and gears manufacturing unit in China with 5 distinct branches. For much more information: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

Substantial Torque P Series Planetary Gear Reducer

Item description:

Rated Electricity .4KW~9551KW
Rated Torque Up to 1920KN.m
Equipment Arrangement Planetary with helical or bevel gearbox
Enter Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Set up Sort Flange Mounted, Foot Mounted or Torque Arm Mounted

P Collection Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided electricity utilized moderately. So the series has the functions of gentle fat, modest quantity, substantial transmission ratio, large performance, clean rotation, reduced sound and great applicability.
Application:
P Collection Planetary Gearbox is widely utilized in a lot of industries such as metallurgy, mining, hoisting and transportation, electrical electricity, vitality sources, building and developing materials, mild ept and targeted traffic, and so forth.

P collection planetary gearbox with very good charges
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

three.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

 4.Technological Knowledge

Input power Ratio Torque Planetary gear units stage Mounting type
.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage
Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Varieties: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Features

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P sequence planetary gearbox with great costs
 
seven.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units

8.Our Solutions:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling one.Pre-check and accept products ahead of delivery.
two. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
four. Provide technical exchanging.

nine.Item photo:

ten.Our organization :
AOKMAN® was founded in 1982, which has more than 36 several years in R & D and producing of gearboxes, gears, shaft, motor and spare components.
We can offer you the suitable solution for uncountable programs. Our products are widely utilized in the ranges of metallurgical, metal, mining, pulp and paper, sugar and alcohol market place and various other sorts of machines with a strong presence in the global market.
AOKMAN® has turn into a reliable provider, capable to source higher top quality gearboxes.With 36 several years encounter, we assure you the utmost trustworthiness and safety for each item and services.

11.Client browsing:

12.FAQ:
one.Q:What sorts of gearbox can you make for us?
A:Principal items of our company: UDL series speed variator,RV collection worm gear reducer, ATA sequence shaft mounted gearbox, X,B collection gear reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred designs and hundreds of technical specs
2.Q:Can you make as for every personalized drawing?
A: Of course, we offer tailored support for consumers.
3.Q:What is your conditions of payment ?
A: 30% ept payment by T/T right after signing the agreement.70% just before shipping
four.Q:What is your MOQ?
A: 1 Set

P collection planetary gearbox with very good rates
Welcome you speak to me if you are fascinated in our product.
Our crew will help any need you may well have.

/ The use of authentic products manufacturer’s (OEM) component figures or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our business and the shown replacement parts contained herein are not sponsored, accredited, or made by the OEM. /

High motor 1 hp solitary section price  produced in China - substitute areas -  in Mesa United States  Torque P Series Planetary Equipment Reducer with prime quality

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