Tag Archives: motor gearbox dc

China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor agricultural gearbox games

Product Description

Product Description

      HS series: High efficiency, Low nosie
     *Size,speed ratio and performance are recommended and customized

 Core Feature

Structural feature

      Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, the front and back tapered roller bearing large span distribution and the whole box, forming a super integrated structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.

      Gear ring of reducer adopts integral structure design.

      Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.

Gear characteristics

      Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.

Application characteristics

      Long span tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. High precision applications, frequent start-stop and load changes are

 

Installation Instructions

Application: Motor, Electric Cars, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

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Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   agricultural gearbox games	China Good quality HS355 Heavy Duty Servo Planetary Gearbox Reducer for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   agricultural gearbox games
editor by CX 2023-06-02

China Helical Gear Inline Gearbox for AC DC Motor Power Transmission agricultural gearbox games

Item Description

Item Description

KPC Series helical gearbox is a new generation product which made basing on the modular program, It can be connected respectively with motors these kinds of as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),electrical power from .12kw to 4.0kw, ratio from 3.sixty six to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This solution is broadly employed in textile, foodstuff, beverage,tobacco, logistics industrial fields,and so on.

        Product Qualities

  1. Modular building
  2. Substantial performance
  3. Exact grinding, low sounds
  4. Compact structural style
  5. Univeral mounting
  6. Aluminium housing, light in excess weight
  7. Carbonize and grinding hardened gears, resilient
  8. Multi-structure, can be mixed in diverse forms to fulfill different transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Designs:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

In depth Photos

Solution Parameters

GEARBOX Selecting TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 a hundred and twenty 2600 53.33  one hundred sixty/3          
31 one hundred twenty 2600 45.89  413/nine          
35 120 2600 forty.10  3248/eighty one          
39 120 2560 35.47  532/fifteen          
forty nine a hundred and twenty 2380 28.50  770/27          
59 120 2230 23.56  212/nine          
seventy one one hundred twenty 2100 19.83  119/6          
78 ninety 2030 17.86  1357/seventy six          
ninety six one hundred twenty 1900 fourteen.62  658/forty five          
101 ninety 1860 thirteen.80* sixty nine/5          
118 a hundred and twenty 1770 11.90  2464/207          
143 a hundred and twenty 1660 9.81  1148/117          
153 eighty 1630 9.17  1219/133          
181 eighty 1540 seven.72  1173/152          
246 70 1390 5.69  1081/a hundred ninety          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 fifty four.00* fifty four/1          
30 200 4500 forty six.forty six* 3717/80          
34 two hundred 4500 forty.sixty* 203/5          
39 two hundred 4270 35.91* 3591/one hundred          
forty eight 200 3970 28.88* 231/8          
59 two hundred 3730 23.eighty five* 477/20          
70 200 3520 twenty.08* 3213/one hundred sixty          
eighty two a hundred and forty 3330 17.10  3009/176          
95 two hundred 3180 14.eighty one* 2961/two hundred          
106 one hundred forty 3060 thirteen.21  2907/220          
116 200 2970 12.05  1386/a hundred and fifteen          
141 two hundred 2780 9.93  2583/260          
159 120 2670 eight.78  2703/308          
189 one hundred twenty 2520 7.39  2601/352          
257 a hundred 2280 five.45  2397/440          
316 100 2120 four.43  102/23          
383 eighty 1990 three.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 three hundred 6000 fifty eight.09  639/eleven          
28 300 6000 fifty.02  2201/44          
32 300 6000 43.75  4331/ninety nine          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
eighty one 280 4660 17.33  3621/209          
ninety three 260 4440 fifteen.06  497/33          
113 260 4160 twelve.37  1633/132          
136 240 3910 ten.28  3053/297          
177 a hundred and eighty 3590 seven.93  1269/one hundred sixty          
222 one hundred eighty 3320 six.31  2397/380          
255 150 3170 5.48  329/60          
311 a hundred and fifty 2970 4.50  1081/240          
374 one hundred fifty 2790 three.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 five hundred 8000 fifty eight.09  639/eleven          
28 five hundred 8000 50.02  2201/44          
32 500 8000 43.75  4331/ninety nine          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
forty nine 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 fifteen.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 seven.93  1269/one hundred sixty          
222 260 4510 six.31  2397/380          
255 230 4300 5.48  329/sixty          
311 230 4030 4.50  1081/240          
374 two hundred 3780 three.74 2571/540          

Outline Dimension:

Firm Profile

About our company:
We are a professional reducer maker situated in HangZhou, ZHangZhoug province.Our foremost goods is  full variety of RV571-150 worm reducers , also supplied hypoid helical gearbox, Pc models, UDL Variators and AC Motors.Goods are extensively employed for applications this sort of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-creating, construction machinery, metallurgic mine, environmental security engineering, and all types of automated lines, and assembly lines.With fast shipping, excellent soon after-product sales service, superior generating facility, our goods promote well  both at residence and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Middle East and so on.Our goal is to create and innovate on basis of high high quality, and produce a good popularity for reducers.

Packing details:Plastic Bags+Cartons+Wooden Circumstances , or on ask for
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Acquire Eurasia

Logistics

We can dispatch products by sea, by prepare, by air in accordance to client instruction

Following Income Provider

one.Servicing Time and Warranty:Inside 1 year following getting items.
2.Other ProviderWhich includes modeling assortment information, set up information, and problem resolution guide, etc.

FAQ

one.Q:Can you make as per consumer drawing?
A: Sure, we provide customized service for clients accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your phrases of payment ?
   A: 30% deposit ahead of generation,balance T/T prior to delivery.

three.Q:Are you a trading company or company?
   A:We are a manufacurer with advanced tools and experienced personnel.

4.Q:What is your generation capability?
   A:8000-9000 PCS/Thirty day period

five.Q:Free of charge sample is available or not?
   A:Sure, we can source free of charge sample if client agree to shell out for the courier cost

6.Q:Do you have any certification?
   A:Of course, we have CE certificate and SGS certification report.

Get in touch with details:
Ms Lingel Pan
For any questions just really feel totally free ton make contact with me. A lot of many thanks for your kind interest to our organization!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request