Tag Archives: f series gear reducer

China factory Harmonic Drive Reducer F Series Helical Gearbox with Parallel Shaft Reduction Gear sequential gearbox

Product Description

Product Advantages

F Series Gearbox Reducer

Product name 

F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

Helical

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

F Series Parallel Shaft Gearbox Reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

800-1500PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

Six advantages

Our Advantages


–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer

–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;

–The shape design is suitable for omnidirectional universal installation configuration;

–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;

–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;

–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions

Editing and broadcasting of main materials

–Box: cast iron;

–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);

–Flat key: 45 steel, with surface hardness above 45HRC.

Surface painting:

–Cast iron: sprayed with RAL7031 grey blue paint.

Parameter editing broadcast

Power: 0.18KW~200KW

Torque: 3N · m ~ 22500N · m

F series parallel shaft reducer

F series parallel shaft reducer

Output speed: 0.06~374r/minF series parallel shaft reducer [1]

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China factory Harmonic Drive Reducer F Series Helical Gearbox with Parallel Shaft Reduction Gear   sequential gearbox	China factory Harmonic Drive Reducer F Series Helical Gearbox with Parallel Shaft Reduction Gear   sequential gearbox
editor by CX 2024-02-12

China OEM F Series Helical Parallel Reducer Parallel Shaft Vertical Reducer Right Angle Horizontal Reduction Motor Gear Box best automatic gearbox

Product Description

Product Advantages

F Series Gearbox Reducer

Product name 

F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

Helical

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

F Series Parallel Shaft Gearbox Reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

800-1500PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

Six advantages

Our Advantages


–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer

–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;

–The shape design is suitable for omnidirectional universal installation configuration;

–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;

–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;

–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions

Editing and broadcasting of main materials

–Box: cast iron;

–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);

–Flat key: 45 steel, with surface hardness above 45HRC.

Surface painting:

–Cast iron: sprayed with RAL7031 grey blue paint.

Parameter editing broadcast

Power: 0.18KW~200KW

Torque: 3N · m ~ 22500N · m

F series parallel shaft reducer

F series parallel shaft reducer

Output speed: 0.06~374r/minF series parallel shaft reducer [1]

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China OEM F Series Helical Parallel Reducer Parallel Shaft Vertical Reducer Right Angle Horizontal Reduction Motor Gear Box   best automatic gearbox	China OEM F Series Helical Parallel Reducer Parallel Shaft Vertical Reducer Right Angle Horizontal Reduction Motor Gear Box   best automatic gearbox
editor by CX 2024-01-16

China Custom High Torque 18000nm F Series Parallel Shaft Gear Reduction Hollow Shaft Flange Mounted Speed Reducer Helical Gear Transmission Gearbox agricultural pto gearbox

Product Description

High Torque 18000Nm F Series Parallel Shaft Gear Reduction Hollow Shaft Flange Mounted Speed Reducer Helical Gear Transmission Gearbox

Features

1. Compact structure and simple assembly;

2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods

 

Product Description

 

                                                                                                ANG Helical Gear Motor
Model R17 ~ 187, F37-177, K37-187, S37-97
Input power 0.06kw ~ 250kw
Input speed 750rpm ~ 3000rpm
Reduction ratio 1/1.3 ~ 1/27000
Input motor AC (1 phase or 3 phase) / DC / BLDC motor
Install type Foot / CZPT shaft / Hollow shaft / Output flange…
Efficiency 94% ~ 98 % for R F K series
Material of housing die-cast aluminum / Cast iron / Stainless steel
Precision of gear Accurate grinding, class 6
Heat treatment Carburizing and quenching
Accessories Brake / Flange / Motor adapter / Torque arm …

Product Photos

Advantages

 

FAQ

Q: Can you make the gear motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, flange, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 1pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
 

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Parallel Shaft
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China Custom High Torque 18000nm F Series Parallel Shaft Gear Reduction Hollow Shaft Flange Mounted Speed Reducer Helical Gear Transmission Gearbox   agricultural pto gearbox	China Custom High Torque 18000nm F Series Parallel Shaft Gear Reduction Hollow Shaft Flange Mounted Speed Reducer Helical Gear Transmission Gearbox   agricultural pto gearbox
editor by CX 2023-11-09

China wholesaler F Series Parallel Shaft Gear Reducer Gearbox agricultural gearbox suppliers

Product Description

Product Advantages

F Series Gearbox Reducer

Product name 

F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

Helical

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

F Series Parallel Shaft Gearbox Reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

800-1500PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

Product Description

 

Our Advantages


–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer

–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;

–The shape design is suitable for omnidirectional universal installation configuration;

–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;

–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;

–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions

Editing and broadcasting of main materials

–Box: cast iron;

–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);

–Flat key: 45 steel, with surface hardness above 45HRC.

Surface painting:

–Cast iron: sprayed with RAL7031 grey blue paint.

Parameter editing broadcast

Power: 0.18KW~200KW

Torque: 3N · m ~ 22500N · m

F series parallel shaft reducer

F series parallel shaft reducer

Output speed: 0.06~374r/minF series parallel shaft reducer

Application: Motor, Motorcycle, Machinery, Agricultural machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

agriculturalparts

Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
agriculturalparts

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
agriculturalparts

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
China wholesaler F Series Parallel Shaft Gear Reducer Gearbox   agricultural gearbox suppliers	China wholesaler F Series Parallel Shaft Gear Reducer Gearbox   agricultural gearbox suppliers
editor by CX 2023-05-25

China manufacturer & factory supplier for F in Belo Horizonte Brazil series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

ISO 9001 qualified producer of precision roller chains. Sorts contain solitary and multiple strand, hollow pin, side bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains.Our main products are chain , gears, sprocket, Needle Roller bearings, Cylindrical Roller Bearings, Rod finish Bearings, Spherical basic beaProduct Skills EPG have for a long time provided quality items into higher integrity industries. With an unparalleled knowledge of purposes and procedures throughout several industries. EPG application engineers have the encounter to specify the right item for your wants.rings, Observe roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, H2o Pump Bearings, SNR Vehicle Bearings and all types of Spherical Bearings.

Overview

Fast Specifics

Applicable Industries:

Accommodations, Garment Outlets, Building Content Outlets, Manufacturing Plant, Equipment Fix Shops, Meals & Beverage Factory, Farms, Cafe, House Use, Retail, Foods Shop, Printing Retailers, Vitality & Mining, Foods & Beverage Retailers, Advertising and marketing Business, Development works

Maintenance Maintenance on these models is straight ahead and like all shifting parts these need to have their truthful share of grease and must be greased routinely as these elements perform very tough and are matter to all that mother nature can offer for use and tear. Great grease is important here place grease in until finally you see the previous grease oozing out. Go easy on the “U” joints so you do not blow the seals. Limited bursts of a low pressured air grease gun or even greater a hand pump gun will do the task and need to be accomplished based mostly on hourly use. At minimum once a year the major and secondary shafts must be divided. All debris and any rust must be cleaned off. Examine thoroughly for any indications of pressure and implement a liberal amount of grease. In addition to this, the two the PTO yoke holes need grease inside of them at least once a 12 months together with the yoke lock pin.

Spot of Origin:Zhejiang, China
Brand Name:

OEM

Gearing Arrangement:

Helical

Output Torque:

3.5~21700N.m

Enter Velocity:

1450/960rpm

Output Speed:

14-280rpm

Ratio:

3.seventy seven~276.77

Certification:

ISO9001-2008

Mount Position:

Foot Mounted

Bearing:

LYC, HRB,ZWZ,NSK

Offer Ability

Provide Ability:
500 Unit/Units per Month

Packaging & Delivery

The organization was accredited by ISO9001:2008 Good quality Administration Program.

Packaging Specifics
Wood bins , Cantons packed in 1 pallet
Port
Ningbo Port, Shanghai Port
Direct Time
:
Amount(Containers) 1 – 1 >1
Est. Time(days) 20 To be negotiated

Online Customization

Product Description

F series parallel shaft equipment reducer variator cyclo tetrasilane equipment box dogbox rducteur broich fanuc servo gearboxes

F series gear reducer is 1 type of parallel shaft helical equipment reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same scenario . The difficult tooth floor gear use the higher high quality alloy steel ,the
method of carburizing and quenching, grinding ,which give it stick to people :Stable transmission ,minimal noise
and temperature ,high loading ,lengthy working carry . Vast application ,focus in Metallurgy ,Sewage treatment method,
Chemical Sector , Pharmacy ,Agriculture gear and Oil sector

Specifications:

one) Output speed: .6~1,028r/min

2) Output torque: up to 21700N.m

3) Motor electricity: .twelve~200kW

four) Mounted form: foot-mounted and flange-mounted mounting

Item Title

SLK Collection  Rigid Tooth  helical bevel reducer 

Gear Substance

20CrMnTi 

Circumstance Substance

HT250

Shaft Material 

20CrMnTi

Equipment Processing

Grinding complete by HOFLER Grinding Machines

Color 

Custom-made

Sounds Check

65~70dB

Effectiveness

ninety four%~98% (relies upon on the transmission stage) 

Lubricating oil

Shell Omala synthetic oil or mineral oil , or comparable brand 

Heat treatment

tempering, cementiting, quenching,and so on.

Brand name of bearings

C&U bearing, ZWZ,LYC, HRB, SKF,NSK and so on

Manufacturer of oil seal

NAK or other brand

Temp. rise (MAX)

forty °

Temp. increase (Oil)(MAX)

50 °

Vibration

≤20µm

Items Present

Top quality Management

Our Company

Packing & Delivery

Packing Details  : Packing, solid bicycle saddle, 50pcs/carton

Supply Specifics : 3-30 times right after get of Reliable bicycle tire tubes

FAQ

Q: Are you investing organization or producer ?

A: We are manufacturing unit.

Q: How prolonged is your supply time?

A: Generally it is 5-10 days if the goods are in inventory. or it is fifteen-20 days if the goods are not in stock, it is in accordance to quantity.

Q: Do you give samples ? is it totally free or further ?

A: Of course, we could provide the sample for free charge but do not pay the value of freight.

Q: What is your phrases of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance ahead of shippment.
If you have yet another issue, pls feel cost-free to contact us as below:

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China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service

China manufacturer & factory supplier for F  in Belo Horizonte Brazil  series parallel shaft gear reducer variator cyclo tetrasilane gear box dogbox rducteur broich fanuc servo gearboxes With high quality best price & service