|ASTM, ASME, DIN, JIS, ISO, BS, API, EN
|ISO9001, CE, TUV, SGS or as your requirement to do test by the third party
|Up to +/- 0.002mm
|As per customers’ request
|Forging +Machining +Surface treatment
|Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, etc.
|as per clients’ requirements
|material, dimension, heat treatment, hardness, NDT, surface
|ISO9001, PPAP control production
|5-10days for sample, consult with customer for mass production
|Express for sample, CZPT shipping/air for mass production
|CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, die casting, casting, forging, stamping
|Engineering& manufacturing services
|R&D process, tooling and gauging design, product design
Integrated CAD/CAM system, test and measuring
|Eco-friendly pp bag / EPE Foam /Carton boxes or wooden boxes
As customer’s specific requirements
|Recyclable, in line with environmental requirements and standards, and reliable
Q:Are you a factory or trading company?
A: We are factory.
Q:What do I need for offering a quote?
A: Detailed drawings (PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.
Q:How about the MOQ?
A:MOQ depends on your need ,besides, we welcome trial order before mass-production.
Q:Can I get a quote without drawings?
A:Yes, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
Q:How long can I have the sample
A:Depends on your products and request, it usually takes 7-20days.
Q:Will my drawings be divulged if you benefit?
A: No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.
Q:Is it possible to know how is my product going on without visiting our company?
A:We will offer a detailed products schedule and send weekly reports with pictures and videos
Q: How do you control the quality?
Material inspection–Check the material surface and roughly dimension.
Production first inspection–To ensure the critical dimension in mass production.
Sampling inspection–Check the quality before sending to the warehouse.
Final inspection–100% inspected before shipment.
Q: What will you do if we receive defective parts?
A: Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by CX 2023-11-07
In 2571, HangZhou CZPT Machinery Co.,ltd was proven by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have far more than averaged 30 many years of encounter. Then because the demands of enterprise expansion, in 2014, it moved to the present Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
Through our well-acknowledged model ND, CZPT Machinery delivers agricultural answers to agriculture equipment manufacturer and distributors worldwide via a entire line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so on. Goods can be personalized as request.
We, CZPT equipment established a full good quality administration method and product sales services network to provide customers with large-quality goods and satisfactory provider. Our products are sold in forty provinces and municipalities in China and 36 countries and locations in the entire world, our primary marketplace is the European marketplace.
Our Manufacturing facility
Why decide on us?
one) Customization: With a sturdy R&D crew, and we can build items as required. It only normally takes up to 7 times for us to style a established of drawings. The production time for new items is usually fifty times or less.
2) Top quality: We have our possess comprehensive inspection and testing gear, which can guarantee the top quality of the goods.
three) Potential: Our once-a-year production capacity is over five hundred,000 sets, also, we also accept little amount orders, to meet up with the wants of distinct customer’s buy quantities.
four) Services: We emphasis on giving high-top quality products. Our goods are in line with intercontinental standards and are primarily exported to Europe, Australia, and other nations and areas.
five) Shipment: We are near to HangZhou and ZheJiang ports, to offer the speediest transport service.
Packaging & Shipping
Q: Are you a buying and selling company or company?
A: We are manufacturing unit and providing gearbox ODM & OEM providers for the European industry for far more than ten many years
Q: Do you provide samples? is it free or added?
A: Sure, we could supply the sample for free of charge cost but do not spend the cost of freight.
Q: How extended is your supply time? What is your terms of payment?
A: Generally it is 40-forty five days. The time may range dependent on the item and the degree of customization.
For normal merchandise, the payment is: 30% T/T in progress,balance before shipment.
Q: What is the precise MOQ or value for your item?
A: As an OEM business, we can offer and adapt our products to a broad assortment of wants.
Therefore, MOQ and value might drastically fluctuate with dimensions, materials and further requirements For occasion, expensive products or regular products will normally have a decrease MOQ. Make sure you contact us with all relevant information to get the most correct quotation.
If you have an additional question, make sure you feel free of charge to speak to us.
|Machinery, Agricultural Machinery
|Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
|Straight or Spiral Bevel Gear
|Hardened Tooth Surface
|Machinery, Agricultural Machinery
|Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
|Straight or Spiral Bevel Gear
|Hardened Tooth Surface
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by czh 2023-01-25
We will provide best services and high quality products with all sincerity. a specialized supplier of a full range of chains, sprockets, gears, gear racks, V-belts, couplings and reducers， pto shaft, agricultural gearboxes….
- Applicable Industries:
- After Warranty Service:
Video technical support
- Local Service Location:
canada, turkey, None
- Showroom Location:
- Video outgoing-inspection:
- Machinery Test Report:
- Marketing Type:
New Product 2020
- Warranty of core components:
How Can You Be Safe When Using PTO Shafts? First, make sure the shaft is shielded. This includes the driveline shield that covers the implement driveline, and the master shield which covers the universal joint and PTO stub shaft on the tractor.Maintain the shield so it can work for you. PTO driveline shields are usually mounted on bearings, so they need to be maintained. always REPLACE the shield when it is damaged or missing.Next, keep a safe distance from it when in use. Keep others away, too. How far? A distance of twice your height is a good start.Allow only those who absolutely must be in the area to be there. Keep all children away!Always pay attention to what is happening. Most PTO victims were caught by surprise.If something goes wrong — stop the machinery; take the PTO out of gear, stop the engine and set the brake. Put the keys in your pocket before working on the machinery.When stopping the machinery for any reason — end of work, lunch, repairs, or communication — take the PTO out of gear, stop the engine and set the brake.Road planers, dredges, and other equipment require power from some sort of engine in order to perform their designed function. Without a power take off, it would be necessary to add a second engine to provide the power necessary to run hydraulic pumps and other driveline attached equipment.
- Core Components:
- Key Selling Points:
long service life
- Other Country:
ZJ, China, china
- Product Name:
- Delivery time:
- Supply Ability:
- 200000 Piece/Pieces per Month
Packaging & Delivery
- Packaging Details
- Agriculture machinery parts Cotton picker Bar Assembly for JD cotton picking machine
Quantity(Bags) 1 – 500 >500 Est. Time(days) 15 To be negotiated
|Agriculture machinery parts Cotton picker Bar Assembly for JD cotton picking machine
|Place ofEPG Electronic specializes in precise, high-performance drive solutions. We offer a broad range of integrated motors, brushless DC motors and stepper motors, as well as motor controllers and linear actuators that are primarily used in automation systems, automatic laboratory equipment and medical devices. origin
1.Q:Are you manufacturer or trade company?Where?
A:We are manufacturer which located in HangZhou,ZheJiang China . EPG – one of the biggest Agri-Machinery parts factory in China .
2.Q:What is your terms of payment ?
A: Payment=10000USD, 50% T/T in advance ,balance before shipment. Irrepealable LC at sight for big order is considerable.
3.Q:What about delivery time?
A:The delivery time depends on product and quantity .If you want to know the exact time. Email us the quantity,we will check the time for you.
4.Q:Is the website price the final price?
A:No. All the prices are negotiable depending on the amounts.
5.Q:How will you control product quality?
A:We strickly control every detail of production and every product is inspected by our QC team before delivery. Moreover,our production is abided by ISO 9001.
6.Q:When can you get the reply?The company covering 88,000 square meters, has advanced equipment and strong technical strength, such as the numerical control machine tools and machining centers, CAD/CAM system, industrial robot etc.
A:Any inquiries will be replied within 24 hours.Our sales team will try our best to support you.